Taiwan C Type Double Cranks Sheet Metal Stamping Machine 110ton

• Type: High Precision Power Press
• Punch Shape: Open Punch
• Slider Movement: Single Action
• Slider Drive Mechanism: Crank Press
• Controlling Mode: CNC
• Automatic Grade: PLC Control ,Human-Machine Interface
• Model NO.: XPC-110
• Power Source: Mechanical Drive
• Precision: High Precision
• Certification: CE, ISO 9001
• Condition: New
• Precision Standard: GB(Japan 1 Class)
• Frequency Inverter: Taiwan Delta / Japan Yaskawa
• Hydraulic Over-Load Protector: Japan Showa/ Taiwan King Air
• Dry Clutch: Italian Ompi
• Main Motors: Taiwan Teco
• Double Solenoid Valve: Japan′s Taco
• Oil Lubricator/Filter: German Rexroth/Japan SMC
• Bearings: Japan NTN/NSK
• PLC: Japan Omron
• Welded Steel Structure: Elimination of Internal Stress Process, CNC Precis
• Transport Package: Iron Steel Pallete
• Specification: XPC-110ton-250ton
• Trademark: XUZHOUPRESS
• Origin: Jiangsu
• HS Code: 8462101000
• Production Capacity: 3000 Sets /Year

Product Description

Manufacturing Precision Standards : Japanese JIS 1 Class

1. Parameters
 

Name	Unit	XPC-110		XPC-160		XPC-200		XPC-250
Model		V	H	V	H	V	H	V	H
Capacity	Ton	110		160		200		250
Rated tonnage point	mm	5	3	6	3	6	3	7	3.5
Stroke	mm	180	110	200	130	250	150	280	170
Stable speed	s.p.m	35-65	50-100	30-55	40-85	25-45	35-70	20-35	30-60
Die height	mm	400	435	450	485	500	550	550	605
Slide adjustment	mm	100		100		120		120
Bolster area	mm	1800 x 650 x 130		2000 x 760 x 150		2400 x 340 x 170		2700 x 900 x 170
Slide area	mm	1400 x 500 x 70		1600 x 550 x 70		1850 x 650 x 95		2100 x 700 x 95
Main motor	kwxP	11 x 4		15 x 4		18.5 x 4		22 x 4
Presses weight	Ton	14.2		20		27.5		45.5
Air pressure	kg/cm2	5		5		5		5
Presses precision		JIS(CNS) I class
Die cushion capacity		Two plate  Double cylinders
Capacity	Ton	3.6 x 2		6.3 x 2		10 x 2		14 x 2
Air pressure	kg/cm2	6		6		6		6
Stroke	mm	70		70		80		100
Die cushion work part dimension	mm2	350 x 235 x 2 Group		410 x 260 x 2 Group		540 x 350 x 2 Group		640 x 470 x 2 Group

2. Key Components List
 

Category	Item	Brand & Manufacture
Mechanical parts	Bearings	Japan NSK
	O shape seal ring	Japan NOK
	oil seals	Japan NOK
	Clutch (dry)	Italian OMPI
	Air Tank	high-quality domestic manufacture
	Anti-vibration Device	Beijing Great wall
	Electric grease oil pump	Taiwan Tairun
Electrical Elements	Main Motor	Taiwan Teco
	Frequency Inverter	Taiwan Teco/Delta
	Slide Motor Adjustment Motor	Japan Self-brake Slide Motor
	Contactor	Schneider
	Relay	OMRON
	Push Button	Schneider
	PLC	Japan Omron
	Touch Control Screen	Taiwan EASYVIEW
	Operation Buttons	Schneider
	Emergency Stop Button	Schneider
	Proximity Switch	Japan  OMRON

 
3. Main Parts Function Description
 

Item	Unit	Specification Contents
1.Slider Balancer
1.1  Maximum balance air pressure		5.0 kg/cm2
1.2 Air Pressures Adjustment Method		Pressure valve operation (manual)
2.Slider Adjustment Device
2.1 Adjusting Method		Slider Motor Driven
2.2 Adjusting Speed		about 50 mm/min
2.3  Operation Method		Button Operation (manual )
2.4  Show Method		Electronic digits display 0.1mm
3. Overload Protection Device
3.1 Model		Oil discharge load
3.2 overload cylinder stroke	mm	10mm
3.3 overload return time	sec	Maximum 60 sec
4. Clutch brake
4.1 Model		Dry pneumatic
4.2 Structure		Integrated
4.3 Control Method		Double-loop control
4.4 Solenoid Valve		Double solenoid valve
4.5 Action Method  -  Clutch - Brakes		Air Action Spring Action
4.6 Friction Plate		None asbestos material, flake
5. Lubrication System
5.1 Circulation Method lubrication Parts 5.2  Intermittent oil way method       Lubrication Parts		method of distributing valve   Driven Parts , guide rails Method of distributing valve   Balancer

 
 4. Key components Technology Process
 

Parts Name	Material	Machining Technology Process
Machine Frame	Q235A Hot Rolled Steel Plate Q235A	Hot rolled steel plate cutting, bending into the required shape or size for V welding after 3-7 processing, then through burning blunt (annealing) relieving stress, Sandblasting derusting and anti-rust primer,the mechanical processing is complete, after PT checking flaw.
Bolster	Hot Rolled Steel Plate Q235A	Flame cutting materials , fine milling again after burning blunt ( annealing )
Connecting Rod	Spheroidal Graphite Casting QT500-7	Boring and milling machine processing after annealing treatment
Ball Head Link	Medium Carbon Steel 45#	Bar quenched and tempered to HS42 after forging, and then lathe turning to the required shape and size.
Saw tooth nut	Spheroidal Graphite Casting QT500-7	Boring and milling machine processing after annealing treatment
Guide Rails	copper casting ZQSn10-10	After fine cutting with liquid nitrogen freezing to - 160 ºC, and then embed related parts, and tighten with lock screw fixation to prevent loose
Guide Bush	ZQSn5-5-5	Finish-Milling-- Copper taper pin fixation--Brass Screws and screw adhesive fastening
gearwheel	wheel hub: ZG45 spoke: Q235A Rim: 45#	Tooth type: straight tooth Wheel hub adopt casting (cast) processing. Wheel adopt hot rolled steel plate through flame cutting to the required shape and size, rim as the drive ring forging, both with v-shaped welding again as a body, each bead welding 10 ~ 12, then completion of welding by burning blunt (annealing), and PT inspection ,if  without defects then for the vertical lathe turning, hobbing machine, grinding machine, chamfering machine, etc.
Transmission Shaft	chrome-molybdenum alloy steel 42CrMo	Rod--Hardening and Tempering-- Rough Turning-- Finish Turning-grinding-- keyway cutting-chamfering-and etc

Product Features:
* With high rigidity rack design, they are welded with the use of high-quality steel plates, through relieving of internal stresses, so that stability and reliability of the whole machine in precision are enhanced.
* Machine adopts high-alloy-steel, two-bent-axle, and two- wide work center, to optimize design.
* In order to guarantee relative stationarity of machine operation, it is necessary to equip with two balancers.
* Moulding-adjustment precision is as high as 0.1 mm, safe, speedy, and reliable.
* Through hard oxidation and grinding, such parts as bent axles, gear sets, and connecting rods possess higher combination property and tolerance.
* Adopt highly sensitive and reliable clutch/brake and internationally top duplex magnetic valve, as well as overload protection devices, to guarantee precision and safety for operation and stop of press rams.
* Machine's structural design shall be reasonable, for the convenience of realizing automatic production, reducing cost, and improving efficiency.
* Possess advanced design concepts, low noise, low consumption, and energy saving.
 
Standard Configuration:
* Dry clutch brake
* Standard operating system of xieduan
* Operation Choice/cutting/inch stroke /safe journey/continuation of operating mode
* Oil pressure overload protection device
* Over-run safety device
* Duplex magnetic valve
* Misfeed detection consent
* Electric slider adjusting device
* Digital moulding-height indicator (unit: 0.1 mm)
* Electric butter lubricating device
* Accumulative counter (6 digits)
* Pre-determined counter (6 digits)
* Maintenance counter (6 digits)
* Life counter (6 digits)
* Electronic rotatry cam switch (6 connections)
* Air-blast device 1/2" primary circuit
* Air source connector 1/2" secondary circuit
* Error inspection socket
* Power socket (only apply to single-phase 110V power)
 
Optional Configuration:
* Wet clutch brake
* Die cushion device
* Vs variable-speed motor
* Touch-screen device
* Photo-electric safety device
* Knock-out Device of ram
* Main motor inversion device
* Foot switch
* Safety dog and safety latch
* T-type two-hand button operating platform
* Inspection variable-connection magnetic valve
* Anti-vibration mechanical foot
* Rapid tooling exchange
* Upper die clamper
* Lower die clamper
* Die lifter
* Mould-shift arm
* Basic bolt and soleplate
* Automatic feeder device
* Three-in-one NC straightening feeder
* NC Roll feeder
* Two-in-one feeder and straightening machine
* Leveller